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Home > INDUSTRIES > Chemicals > Petrochemicals > Asset Effectiveness for Petrochemical Processes
 

Asset Effectiveness for Petrochemical Processes

In petrochemical plants, continuous monitoring and proactive maintenance of assets is critical to maintaining process equipment availability and increasing productivity.  Honeywell's Asset Effectiveness solution is a comprehensive package for monitoring all types of plant assets, from field devices and control systems to rotating equipment and analyzers. This condition-based maintenance approach results in a tightly integrated, process-centric approach to problem identification and solution as opposed to a device-centric approach focused on device operation only.

Honeywell’s Asset Effectiveness solution for Petrochemicals is a significant productivity tool that improves business performance and profitability by:

  • Increasing profits by as much as 5% from improved handling of abnormal situations.
  • Increasing plant availability by as much as 8% by increased availability of all assets.
  • Reducing ongoing maintenance costs by 15-30%.

Honeywell’s Asset Effectiveness solution has many critical applications in petrochemical plants. For example, field operators can record visual inspections of furnace tubes using MobilePKS devices, combined with process data, to provide a more detailed picture of the furnace operation. Vibration monitoring of the ethylene plant cracked gas compressor can be combined with a control loop performance analysis of the suction pressure controller to determine possible problems in compressor operation. In aromatics plants, para-xylene plant operation can be monitored by bringing information into a DataScout application from the third-party system controlling the rotary valves and adsorbent chambers.

All of the data comes into Asset Manager, which is a key component of the Experion™ Process Knowledge System (PKS) unified architecture and the focal point of all asset effectiveness activities. Operational field data and diagnostic data are integrated with a decision support system that quickly identifies and resolves problems by alerting appropriate expert personnel.

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